Refurbishing Services – Turnkey Machine Renewal
At Saran Corporation., Ltd. Japan, we provide complete refurbishing solutions for used machinery purchased through us. These services are executed on a turnkey project basis by our dedicated in-house team of mechanical, electrical, and automation experts. Our goal is to deliver machines that perform as good as new, ensuring reliability, productivity, and long service life for Indian customers.
Service Overview
Our refurbishing services are designed to restore, upgrade, and modernize used machinery through a structured, end-to-end approach—ensuring production readiness and long-term operational performance. As a leading exporter of new and used industrial machinery, we bridge the gap between used equipment and like-new performance.
Scope of Services
Our machinery refurbishment expertise covers every technical stage, from initial assessment to final production readiness.
1. Comprehensive Machine Assessment
1. Comprehensive Machine Assessment
Before work begins, our team performs the following:
- Visual and functional inspection
- Component wear and damage assessment
- Mechanical alignment and tolerance checking
- Control panel and wiring condition review
- Hydraulic, pneumatic, and lubrication system evaluation
A technical refurbishment plan is then created for each machine.
2. Mechanical Refurbishment
2. Mechanical Refurbishment
Our experts conduct complete mechanical restoration, including:
- Replacement of worn bearings, gears, shafts, screws, and guideways
- Re-machining and alignment of critical surfaces
- Rebuilding of ram slides, bolster plates, die shoes, and forging components
- Scraping, leveling, and mechanical calibration
Replacing belts, pulleys, couplings, and drive shafts
All parts are repaired using OEM-grade components or best-in-class equivalents.
3. Electrical & Control System Overhaul
3. Electrical & Control System Overhaul
We upgrade and modernize electrical systems for safety, reliability, and maintainability:
- Control panel checking and rewiring
- Replacement of sensors, relays, contactors, timers
- PLC/HMI retrofits if required
- Drive replacement or tuning (VFD, servo drives, etc.)
- Safety circuit upgrade (e-stops, guarding, interlocks)
Optional upgrades for IoT/SCADA integration can be implemented.
4. Hydraulic, Pneumatic & Lubrication Systems
4. Hydraulic, Pneumatic & Lubrication Systems
To ensure smooth, safe, and long-term operation, we provide:
- Pump and cylinder reconditioning
- Valve block cleaning or replacement
- Hose and pipe renewal
- Filter, seal, and gasket replacement
- Central lubrication cleaning and functional testing
Pressure and leak tests are conducted before dispatch.
5. Painting, Cleaning & Cosmetic Renewal
5. Painting, Cleaning & Cosmetic Renewal
Machines are restored visually and structurally:
- Complete degreasing and cleaning
- Sandblasting or surface preparation
- Primer and industrial-grade painting
- Replacement of machine nameplates and safety labels
The result is a machine that looks and feels factory-ready.
6. Testing & Quality Certification
6. Testing & Quality Certification
Once refurbished, machines undergo:
- Dry run & functional testing
- Load trials (where possible)
- Parameter and speed checks
- Safety compliance validation
A refurbishment inspection report is shared with the customer.
7. TurnKey Deployment & Installation
7. TurnKey Deployment & Installation
Our team manages:
- Supervision during unloading and placement
- Installation and alignment
- Commissioning and test runs
- Operator familiarization & training
We take responsibility from refurbishment to production readiness.
Why Choose Saran Refurbishment?
Strong Japan–India engineering ecosystem
Experienced multidisciplinary team
Original parts sourced from Japan
Extended equipment life and improved reliability
Lower investment than new machines
Minimal downtime and faster ROI